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HDRI & HBI Production Capability at LION
The new Direct Reduced Iron Plant was built at the Megasteel Facility in Banting, Selangor, Malaysia as shown in Figure 1. The LION plant is based on the well-proven MEGAMOD® Shaft Furnace with a 6.65 meter inside diameter and a proprietary MIDREX® Reformer. All production is based on the use of imported iron oxide.
The existing site has the capability of importing 2.5 Mpy of iron oxide and transporting the HDRI and HBI products within the Megasteel facility
Key Benefits
The increased supply of DRI will help to reduce the dependence on scrap as a raw material for steel making by the Group’s various steel mills and enable the production of high quality steel. On site use of HDRI at high discharge temperature reduces utility and maintenance costs (e.g., electrode and refractory costs) and thus steel production costs. As an example, for a typical case, hot charging at 600° C lowers operating costs $5-10/t liquid steel and enables a 20 percent productivity increase. Figure 2 shows a hot transport vessel.
Production of HBI allows continuous operation of the MIDREX PLANT while other site operations might not be capable of consuming HDRI as it is produced. Also, the HBI may be exported safely, thus adding additional flexibility to the plant operation.
Lion Diversified said its wholly-owned subsidiary Lion DRI Sdn Bhd had also been similarly affected as Lion DRI supplies the "ENTIRE PRODUCTION" of hot direct reduced iron (DRI) to Megasteel as feedstock for the production of HRC.
Malaysia's Lion Diversified has cut its direct reduction iron (DRI) prices by $19 per tonne as its sole off-take customer Megasteel has cut production.
Lion Diversified subsidiary Megasteel has been operating at "a reduced capacity" since November due to the "severe global economic downturn", said Lion. Lion's wholly owned subsidiary Lion DRI, which has a capacity of 1.54 million tpy, agreed in 2007 to sell all production of DRI and hot briquetted iron...
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Imagine if Megasteel, without any China dumping now could just save this 20 USD/ton now....
That itself translates to RM 80 / ton x 1.5 M tonnes HRC (say at half capacity) :
= 160 Million profit/ annum
That itself already pay back in 3 years...
Buying at PE 3 without any existing Net Margin assumption (zero) is considered cheap ma...
China cannot afford to dump HRC price here in Malaysia anymore....as their raw material costs is too high - as they need to rely 100% on Scrap Steel which are highly priced in China.
They cannot source alternative raw material for their HRC making such as DRI made by DRI plants nor Pig Iron produced by Blast Firnace as subsititutes - as both these plants (DRI and Blast Furnace) have very high pollutant emissions.
if you want to speculate on the future...and future businesses, I can off the fingers named a dozen or so better speculations than this william C and his stuffs which no self respecting fund manager will be interested.
you can also copy this down...this low PE stock will soon be a high pe stock ( without the price going up) after next quarters results are published...and this new venture will take time to be profitable, if at all.
The future of steel industry is not bright.....be careful...
KUALA LUMPUR (July 4): The Malaysian Iron and Steel Industry Federation (Misif) claims the industry would face an additional cost of RM100 million a year following the latest adjustment to the imbalance cost pass through (ICPT) announced by the Energy Commission last week.
The adjustment for the July to December period sees the removal of a 1.52 sen/kWh tariff rebate for all users in Peninsular Malaysia and a 1.20 sen/kWh tariff rebate for users in Sabah and Labuan. ....
China steel might come pouring to Malaysia if Europe also implement tariff against China.....
Thyssenkrupp CEO tells Europe's lawmakers to protect the steel industry from China Published 7:43 AM ET Mon, 2 July 2018
The CEO of a German industrial giant wants European lawmakers to help protect the steel industry. Thyssenkrupp and India's Tata Steel signed a final agreement on Saturday to establish a steel joint venture. Shares of both firms have struggled in 2018, given investor concern about steel oversupply.
The boss of German industrial giant Thyssenkrupp said lawmakers in Brussels need to protect Europe from an influx of cheap steel from Asian countries.
On June 1, 2018, the Trump administration imposed a 25 percent tariff on steel imports, and a 10 percent tariff on aluminum, from the European Union, Canada, and Mexico. This Friday, U.S. tariffs are to be imposed on $50 billion of Chinese goods. .....
The electricity tariff is going up..... This will impact Steel and Iron industry greatly...... The future for Lion Ind is not that bright.... This explain why Lion Ind stock price is dropping so much lately....
Misif: Electricity tariff hike will hamper industry recovery Posted on 4 July 2018 - 08:59pm PETALING JAYA: The Malaysian Iron and Steel Industry Federation (Misif) is calling for the government to consider maintaining the rebate and abolish the surcharge for the imbalance cost pass through mechanism, as the additional energy costs will hamper the industry’s recovery, which is just emerging from the doldrums.
It is also hoping the government will maintain the special industrial tariff for the industry over the next three years.
Misif said in a statement today that the net impact of the recent adjustment amounts to an increase of 2.87sen/KWhr or a drastic 8%-16% increase for industrial users. .....
Lion Ind future is not that bright..... seeing the making of HengYuan for Lion Ind... Donot trust the people who keep promoting the Lion Ind.... They want to leave now.... Be careful....
In the light of fresh Induction furnace capacity expansions in neighbouring Nations and a considerable rise in ferrous scrap prices, exports of DRI also known as Sponge Iron from India has witnessed phenomenal rise over the last year,
rising by almost 85 % in 2017. ...............................
If current market trends are to be brought into consideration, there is a strong possibility that supply of DRI from India may well hit the 1 mnt mark over the next couple of years.
One of the key propelling factors for rise in overseas sales was the Bangladesh government’s decision to impose hefty import duty on billets. This compelled Bangladesh’s steel producers to maximize capacity utilization of the operating induction furnaces and to further augment capacity. This created a spike in demand for both scrap as well as DRI to feed growing Induction Furnaces.
The rise occurred in proportion with increase in global scrap prices and has since then remained more or less on the higher side. According to the current demand-supply dynamics there is a limited possibility of scrap prices declining in the next few years thus clearly indicating a strong market for DRI.
Global ferrous scrap deficit ............................... With China maintaining its 40% duty on scrap export and strengthening efforts to consume domestically generated scrap through new EAF capacities the availability of Scrap in Asia has been constrained. To make matters worse, the recently imposed tariff on steel imports by the United States of America will push US steel generation, thus leading to higher scrap consumption.
This is expected to reduce scrap exports from the USA which has been one of key Global suppliers. These factors together may possibly create a significant deficit in demand and supply of scrap.
Lion industries had fully impaired the entire RM699.1 million trade receivables and RM358.6 million other receivables from related parties in the previous financial year and as such would not have any further material impairment in the next financial year.
Based on reported on page 119 of the Annual Report 2017, the Group has trade receivables due from the following two major related parties, Megasteel and Lion DRI which have been fully impaired in the previous year. The amount due is approximately RM700 million in the book.
Megasteel is currently structuring a scheme of arrangement (“Scheme”) with its creditors to settle its outstanding debts. The outcome would only be known upon the implementation of the Scheme by Megasteel. The ability of Lion DRI to generate sufficient cash flows to repay its debts to the Group is highly dependent on the Scheme of Megasteel.
Now, Lion Industries have proposed to acquire Megasteel assets and pay off its debts for total RM 638m. Such arrangement will allow Megasteel to raise cash through assets disposal at to Lionind. These scheme arrangement is important step for megasteel to monetize its assest, raise up cash and payback debt to lion industries.
In short, whatever lionind pay now cash RM 638m to megasteel to acquire its assets will eventually return back to lion industries as part of debt settlements. It will resulted significant writ-back GAIN reversal from earlier impairment provision, recover back amount owe by megasteel to lionind
current hike electricity will affect steel company more, pls dont buy all steel company yet, until you see next quarter result how much the tariff hike affect them. my 2 cents
We refer to your appended email and wish to inform that the Proposals by LICB Group are purely for the purchase of the Flat Steel Assets without assuming any debts or liabilities of Megasteel. This will widen the LICB Group’s steel product base to include flat steel products that will strengthen its presence in the steel industry in Malaysia at a comparatively low investment cost.
LICB Group would like to reiterate that the Proposals are arm's length transactions negotiated by LICB. The Purchase Consideration for Encumbered Assets is RM537.73 million as compared to the net book value of the said assets of the vendor as at 30 June 2017 and 30 April 2018 of RM1,947.86 million (audited) and RM1,839.14 million (unaudited) respectively.
LICB believes that the Proposals are expected to contribute positively to the future earnings of the LICB Group.
Further, as stated in the announcement, Mercury Securities Sdn Bhd has been appointed to advise the non-interested shareholders by setting out their views on the Proposals in an Independent Advice Circular to be despatched to shareholders in due course pursuant to an Extraordinary General Meeting to be convened.
7.4 Arms length transactions In respect of Megasteel’s domestic sales of HRC, we found no evidence that: • there is any consideration payable for or in respect of the goods other than their price; or • the price is influenced by a commercial or other relationship between the buyer, or an associate of the buyer, and the seller, or an associate of the seller. We therefore consider Megasteel’s domestic sales during the investigation period were arms length transactions. 7.5 Volume and suitability of sales Domestic sales cannot be used to establish normal values if the volume of domestic sales is less than 5 per cent of the volume of comparable goods exported to Australia. We compared the volume of Megasteel’s export sales of each type and thickness category with comparable domestic sales over the investigation period. The volume of domestic sales is more than 5 per cent of the volume of comparable goods exported to Australia 7.6 Ordinary course of trade We compared the unit invoice price paid for each domestic sale with the fully absorbed CTMS those models for the corresponding month. We then compared the selling prices of the loss making sales with the weighted average CTMS for the investigation period to test whether some of those sales may be taken to be recoverable within a reasonable period of time. We found that greater than XXX per cent of Megasteel’s domestic sales of each type and thickness category were not profitable and not recoverable over the investigation period. We therefore used only the recoverable domestic sales of like goods to establish normal values. 7.7 Domestic sales – summary We found a sufficient volume of sales in the domestic market that were arms length and sold at prices that were in the ordinary course of trade. The price paid for the goods in those domestic sales was established satisfactorily. Based on the information provided by Megasteel, and the verification processes conducted on site, we consider that prices paid in respect of domestic sales are suitable for assessing normal value under s. 269TAC(1).
In calculating the dumping margin we used the date of sale/contract to compare each export transaction with the corresponding normal value for the corresponding grade of HRC. For three months there were no domestic sales in the ordinary course of trade. In two of these instances we used the normal value from the following month and made an adjustment based on the difference in the CTMS between these months. For the third instance, we did not make an adjustment as the difference was less than XXX per cent. These adjustment calculations can be found in the ‘Cost Summary’ tab of Confidential Appendix 2.
We calculated a weight average product dumping margin of 15.45 per cent. .......................................................................
Megasteel’s cost of production spreadsheet shows the amount of scrap and HDRI used in the production of molten steel. The categories of scrap and HDRI used in the production are as follows:
Type Details Hot dried reduction iron (HDRI) Sourced from related company Lion DRI Sdn Bhd (Lion DRI). The Lion DRI plant is co-located with Megasteel at the Banting site. It uses iron pellets imported from Brazil as the main raw material for the manufacture of HDRI.
Hot Briquetted Iron (HBI) HBI is a material produced when HDRI is cooled. Megasteel sources HBI from Lion DRI and Antara Steel Mill, both related companies.
Pig iron Pig iron is produced by blast furnace operations. It is imported, mainly from the United Kingdom and India.
Scrap Scrap is purchased in various forms such as Heavy Melting Scrap (HMS), shredded scrap, bundled scrap and bushelled scrap.
The various forms of scrap are added to the process in quantities determined by the desired steel product in terms of tensile strength. Approximately XXX percent of Megasteel’s molten steel requirements in the investigation period was provided by the related company Amsteel. The average cost of the purchased molten steel in the investigation period was XXXXX per MT compared to Megasteel’s own production costs of XXXXX per MT over the same period.
Megasteel provided its scrap stock movement report for the selected month of May 2011 (confidential attachment COSTS 4). The report shows the volume and value of the following for each type of scrap: • Opening balance; • Purchases during the month; • Consumption during the month; • Consumption for the month; • Oxidisation losses; and • Closing balance.
We selected two high usage forms of scrap (HRDI sourced from Lion DRI and HMS sourced from independent suppliers) for further verification. Megasteel provided a purchase voucher, receiving scrap reports, delivery reports and all invoices for the purchase of HDRI and HBI from Lion DRI in May 2011 (confidential attachment COSTS 5).
The volumes and values on all documents match the May purchase amounts in the scrap stock movement report. Both the HDRI and HBI were priced at approximately XXXXX per MT in May 2011. Vouchers evidencing the payment to Lion DRI for purchases of HDRI and HBI in May 2011 are at confidential attachment COSTS 6. Megasteel’s accounts payable ledger for Lion DRI showing the value of purchases and payments made by Megasteel (including for the purchases made in May 2011) is at confidential attachment COSTS 7.
Megasteel advised that HDRI and HBI are purchased from Lion DRI at a price XXXXXXXXXXXX per MT. We asked Megasteel to demonstrate that this price was a reasonable market price.
Megasteel advised that Lion DRI and Megasteel are subsidiaries of separate public companies. Megasteel’s ultimate holding company is Lion Corporation Bhd and Lion DRI is a subsidiary of Lion Diversified Holding Bhd.
Megasteel advised that this dictated that all dealings between the entities was required to be at arms length and on fully commercial terms.
Megasteel presented an off-take agreement it has with Lion DRI concerning the supply of raw materials. We copied the title page and the pricing formula confirming the purchase arrangements between Megasteel and Lion DRI
120 days was definitely not enough to allow Megasteel to show its true power...inventories of HRC consumers can last at least 40 days + deals would have been done earlier from their suppliers.
I certainly believe its ''prudent decision'' to buy these assets of Megasteel' i.e the HRC making plants by Lionind (as Hng33 correctly worded, they are not buying Megasteel)
Its impossible for China to dump here at current & future Scrap steel price.....
“The facility will act as our hub for graphite electrodes and cathodes and we will supply local and Asian customers from this facility.” SGL mainly sells electrodes in Malaysia in the region to clients from the steel making industry such as Lion Group, Perwaja Steel Sdn Bhd and Southern Steel Bhd that take up about 50% of the production capacity.
Megasteel is not making money even with protected policy. Furthermore, Megasteel has huge debts to serve which will burn a lot of Lionind cash & future profits. What can Lionind do to make them back + profit?
Posted by jakeT > Aug 21, 2018 05:24 PM | Report Abuse
Hi qqq3, just curious, when u mentioned fund managers would not even look at this stock, in your opinion, what would change their mind then? surely there must be some positive side for this company isn't it? ==========
its only my opinion.....u go find me an IB report on this William Cheng counter.......
This book is the result of the author's many years of experience and observation throughout his 26 years in the stockbroking industry. It was written for general public to learn to invest based on facts and not on fantasies or hearsay....
Ooi Teik Bee
11,571 posts
Posted by Ooi Teik Bee > 2018-07-04 18:23 |
Post removed.Why?